Transform Ceramics and Sanitaryware Production with Raj Barcode Systems.

Enhance Manufacturing Efficiency, Quality Control, and Inventory Management with Our Advanced Digital Systems.

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OVERVIEW

Looking to enhance operational efficiency in your Ceramics & Sanitaryware production? Our tailored solutions help you achieve that.

Capturing production parameters at every stage—Moulding, Casting, Drying, Finishing, Glazing, Firing, Sorting, and Re-sorting—is critical for ensuring operational efficiency in Ceramics and Sanitaryware production. Quality control, minimizing defects, and keeping production on schedule rely on precise monitoring. Raj Barcode Systems’ advanced digital solutions enable you to optimize manufacturing workflows, enhance product traceability, and make smarter, data-driven adjustments to improve overall efficiency.

Our Solutions

Get Ready to Redefine Precision, Efficiency, and Quality in Your Production Process

Our digital solutions meet the unique challenges of the Ceramics and Sanitaryware industry, offering end-to-end solutions from Production tracking to Warehouse management.

Production Tracking
Gain complete visibility at every stage from block and mould making to kiln placement and final inspection with our Ceramics Production tracking software.
  • Barcode-Based Stage Monitoring: Capture production parameters across all stages in real-time with assigned green piece barcodes for each product.
  • Detailed Step-by-Step Tracking: Track each stage with precise details, including production date, order number, employee involved, machine used, and shift data.
  • Defect Mapping: Utilize a 6-view image interface at the sorting stage to enter defect codes and generate defect concentration maps.
  • Stock Visibility & Flow Optimization: Ensure real-time visibility of stock levels and non-moving inventory as materials transition between departments like Casting and Glazing, streamlining process flow.
  • Timely Process Completion: Keep production phases on schedule, ensuring timely completion of processes from start to finish.
  • ERP Integration: Integrate real-time data from production stages directly into your ERP system for supply chain efficiency and enhanced cross-departmental functioning.
Production Analytics
Gain deeper insights into your Ceramic and Sanitaryware production with our advanced analytics and reporting tools.
  • Yield Analysis: Generate detailed reports on yield performance segmented by machine, product, employee, and mould, providing visibility into production efficiency.
  • Performance Trends: Monitor trends over time, such as year-over-year analysis, to identify areas of improvement and take corrective action.
  • Defect Tracking & Root Cause Analysis: Detect and analyze defects using defect codes and concentration maps, covering a range of issues including cracks, shape inconsistencies and glazing problems, enabling preventive measures through detailed root cause analysis.
  • Rework Efficiency: Monitor recovery rates and improvements in yield after reworking defective items, helping to streamline production processes.
  • Comprehensive Production Reports: Generate process-specific reports on overall yield, defect concentrations, and performance metrics, enabling continuous improvement with actionable insights.
  • Intuitive Dashboards: View all critical production data at a glance with visually compelling dashboards, providing a comprehensive overview to support quick, informed decisions.
Warehouse Management
Optimize inventory control and warehouse operations to meet the unique demands of handling fragile Ceramics and Sanitaryware.

  • Real-Time Inventory Tracking: Monitor inventory levels and stock movements with automated, real-time updates to maintain accuracy and prevent stockouts or overstocking.
  • Accelerated Order Processing: Speed up order processing with efficient workflows for picking, packing, and shipping.
  • Error-Proof Kitting Operations: Ensure accurate assembly of accessories with the main product through guided kitting and packing processes, minimizing errors.
  • Custom Labelling: Generate customer and country-specific labels, complete with QR codes and green piece barcodes, ensuring compliance with export requirements and traceability.
  • Anti-Counterfeiting Measures: Utilize system-guided put-away and picking operations, including floor and vertical storage management, to maximize storage space and accuracy.
  • Optimized Stock Handling: Integrate real-time data from production stages directly into your ERP system for supply chain efficiency and enhanced cross-departmental functioning.
  • Packing and Shipping Optimization: Generate packing slips with green piece barcodes and outer shipper barcodes for seamless tracking and order accuracy.

Technologies

Our Software is built on the latest web-based, single-page application architecture, with options for Cloud or On-premise deployment.

  • RFID & Barcodes
    Unique barcodes assigned to each product post-casting ensure seamless tracking through all production stages, including temperature-resistant barcodes for kiln placement.
  • Industry 4.0 & IIoT
    IIoT sensors create a connected production environment, facilitating data exchange between machines, systems and processes, enabling smarter manufacturing.
  • ERP integration
    Integrating with ERP systems enhances cross departmental functioning in managing inventory levels, quality control and order fulfilment for ceramics production tracking and warehouse management.
  • UI/UX - Smart Interface
    Automated quality inspections using Six View defect capturing technology help maintain high production standards.
  • Digital Twin technology
    A virtual replica of the production process ensures real-time monitoring and enhanced visibility, providing clarity on manpower, production lines, and inventory movements.
  • Data Analytics/Reporting
    Advanced analytical tools help convert data into real time detailed reports and actionable insights.
Our Products

Devices that enhance operational efficiency in Ceramics and Sanitaryware manufacturing

Join the Ceramics and Sanitaryware industry companies benefiting from our Production Tracking Software with…

  • 99.99% INVENTORY ACCURACY
  • 1.5X SHOP FLOOR VISIBILITY
  • 100% DATA RELIABILITY
  • 1.2X YEILD IMPROVEMENT
  • 1.3X PROBLEM IDENTIFICATION
Join the Ceramics and Sanitaryware companies benefiting from our advanced Ceramics production tracking with…

What’s stopping you? Reach out to us today!


Here’s What Our Valued Clients Have To Say

"After implementing the system our inventory accuracy is 100%, we are able to track physical inventory at each location and department level. Our Production booking for each production process in SAP is also accurate now. Through real time data availability we are able to do defect analysis quickly and take actions quickly to improve yield. For any customer complains we are able to quickly analyze the production data and fetch information like firing date and which location the piece was loaded."
-Esteemed Client

FAQs

Find answers to frequently asked questions.

Raj Barcode provides integrated solutions for inventory and warehouse management, product tracking and traceability, quality control, supply chain optimization, production efficiency, and anti-counterfeiting. Our solutions cover the entire production process through to distribution, while also enhancing customer engagement through efficient warranty management, loyalty programs, and insurance claims handling.

Raj Barcode’s solutions capture all key production parameters and defect types at each stage of the manufacturing process. This data-driven approach helps improve yield, take timely corrective actions, and optimize workflows, ultimately enhancing production efficiency in ceramics and sanitaryware manufacturing.

Raj Barcode’s solutions prevent counterfeiting by using serialized barcodes that are mapped to green piece barcodes during production. These barcodes not only ensure product authenticity and traceability but can also be leveraged for loyalty programs and warranty checks, further enhancing brand protection and customer trust.

Raj Barcode’s solutions are fully customizable and configurable to meet the unique workflow requirements of ceramics and sanitaryware manufacturers. Whether it’s tiles, bathroom fixtures, or other product categories, our solutions are designed to adapt to the specific production processes, ensuring optimal efficiency and performance.

Raj Barcode offers both cloud-based and on-premise solutions for the ceramics and sanitaryware industry. While cloud-based options provide real-time monitoring, inventory management, and data analytics accessible from anywhere, we understand that many clients prefer to keep their data on-site for greater control. Our solutions are designed to support both deployment methods, ensuring flexibility while seamlessly integrating with existing ERP systems to optimize information flow and enhance operational efficiency.

Raj Barcode enhances supply chain efficiency by offering advanced solutions that provide real-time insights into inventory levels and material availability. Using technologies like RFID and barcode scanning, our systems track materials throughout the production process, helping manufacturers optimize resource usage and reduce excess inventory. By streamlining operations and improving visibility across the supply chain, our solutions reduce lead times, improve order accuracy, and lower operational costs.

Made from high-temperature resistant materials, our green piece barcode labels are engineered to withstand extreme kiln temperatures of up to 1,300°C (2,372°F) while remaining intact and legible throughout the firing process. Available for both glazed and unglazed surfaces, they ensure seamless tracking. After firing, the labels retain their durability and scannability, supporting effective quality control.